Session Topic: HEAL-IT: Hybrid-Manufacturing Enabled Agility and Longevity of Industrial Tooling
Wednesday, 9/11, 11:00AM – 11:55AM / Room W192-C
Speakers from Oak Ridge National Laboratory’s (ORNL) Manufacturing Demonstration Facility (MDF) and OPEN MIND Technologies will focus on a recent collaboration to repair a bottle mold using hybrid manufacturing which includes both additive and subtractive operations. This session will demonstrate how hybrid manufacturing was leveraged to repair the threads of a bottle mold. Specifically, the speakers will (1) discuss lessons learned from this demonstrated process, (2) provide insight on state-of-the-art of 5-axis CAM programming for DED, and (3) present ongoing technology developments in the field of hybrid manufacturing.
David Bourdages
Product Manager, Additive Manufacturing
OPEN MIND Technologies AG
David Bourdages has been in the manufacturing industry since 1997 and with OPEN MIND Technologies AG, developer of hyperMILL, since 2013. Product manager for the additive manufacturing module since 2015, Bourdages has a strong technical background in manufacturing where he uses creativity to solve manufacturing issues, and he collaborates with research centers, universities, and industries worldwide. Since 2019, he has worked with the ORNL Team to find solutions for issues faced when developing AM technology for the U.S. market.
Lauren Heinrich
R&D Staff Member
Oak Ridge National Laboratory, Manufacturing Demonstration Facility
Lauren Heinrich is a technical staff member who provides research support with her experience in hybrid manufacturing in the Manufacturing Science Division at Oak Ridge National Laboratory. Heinrich started at ORNL in 2022 and her work at the Department of Energy’s Manufacturing Demonstration Facility consists of using hybrid manufacturing, a combination of additive and subtractive manufacturing, to further support manufacturing in the tool and die, aerospace, energy systems, and automotive industries. Heinrich’s current research has focused on hybrid manufacturing of tooling inserts with conformal fluid channels, the repair of tooling, and multi-material tooling manufacturing strategies.
OPEN MIND is one of the world’s most sought-after developers of powerful and innovative CAD/CAM solutions for machine and controller-independent NC programming, and is a pioneer in cutting-edge 5axis technologies. It designs technologically optimized CAD/CAM solutions that include many unique features delivering significantly higher performance in both programming and cutting machining processes. OPEN MIND hyperMILL CAD/CAM software offers a wide range of outstanding 2.5D, 3D, 5axis milling, turning and additive/hybrid strategies, as well as special applications.
IMTS 2024 booth #133351
https://www.openmind-tech.com/en-us
Oak Ridge National Laboratory (ORNL) draws upon unmatched capabilities in materials, neutron studies, and computational science to develop innovative technologies to assist manufacturing companies of all sizes in the deployment of at-scale solutions that lower production costs and improve U.S. economic competitiveness. In collaboration with co-located industry partners, researchers investigate next-generation materials, simulations, data analytics, and artificial intelligence to create and demonstrate new advanced manufacturing systems and processes.
IMTS 2024 booth #236700
https://www.ornl.gov
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